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Magnetic Particle Testing (MT)

INTRODUCTION

This method is used for the detection of surface and near-surface flaws in ferromagnetic materials and is primarily used for crack detection. The method is applicable to all metals which can be strongly magnetised – ferritic steels and irons, but not generally austenitic steels. The specimen is magnetised either locally or overall, and if the material is sound the magnetic flux is predominantly inside the material. If, however, there is a surface-breaking flaw, the magnetic field is distorted, causing local magnetic flux leakage around the flaw. This leakage flux is displayed by covering the surface with very fine iron particles applied either dry or suspended in a liquid. The particles accumulate at the regions of flux leakage, producing a build-up which can be seen visually even when the crack opening is very narrow. Thus, a crack is indicated as a line of iron powder particles on the surface.

CONTENT

A. TRAINING, EXAMINATION AND CERTIFICATION LEVEL 2

THEORY
  • Magnetization
  • Theory of Electric and Magnetic Field.
  • Magnetization by Electric Current.
  • Magnetic Particle Testing Equipment
  • Magnetic Particle Testing Procedure.
  • Discontinuities and Defects in Magnetic Testing
  • Personnel Certification in Magnetic Testing
  • Introduction - Principles

SPECIFIC : MAGNETIC TESTING OF WELDS

  • Welding Technology
  • Welding Discontinuities - Evaluation and Interpretation Indications
  • Magnetic Testing Welds to ASME Code & AWS D 1.1 Code

PRACTICE : MAGNETIC TESTING OF WELDS

  • Magnetic Testing Welds with Reference Discontinuities.
  • Magnetic Testing Welds to ASME and AWS D 1.1 Code

Duration of training course : 3 training days + 1 examination day
Fees per person: 290 USD



B. TRAINING, EXAMINATION AND CERTIFICATION LEVEL 3

1. LEVEL 3 NDT BASIC

  • Administration of NDT personnel certification programs
    • SNT-TC-1A, 2006 edition
    • ASNT CP-189, 2006 edition
  • General familiarity with other NDT methods 
    • Radiography (safety, X-ray, and isotope methods)
    • Neutron radiography
    • Ultrasonic testing
    • Eddy current and flux leakage testing
    • Liquid penetrant testing
    • Magnetic particle testing
    • Leak testing
    • Acoustic emission testing
    • Visual testing
    • Thermal/infrared
    • Vibration analysis
  • Materials, fabrication, and production technology
    • Properties of materials, origin of discontinuities, and failure modes
    • Materials processing (casting, welding, forging, brazing, soldering, machining, heat treatment, surface treatment, adhesive bonding, etc.)
    • Dimensional metrology

Duration of training course: 5 training days + 1 examination day
Fees per person: 840 USD


2. LEVEL 3 SPECIFIC MT

  • Principles/Theory
    • Principles of magnets and magnetic fields /
    • Characteristics of magnetic fields
  • Equipment/Materials
    • Magnetic particle test equipment
    • Inspection materials
  • Technique/Calibrations
    • Magnetization by means if electric current
    • Selecting the proper method of magnetization
    • Demagnetization
  • Interpretation/Evaluation
  • Procedures
  • Safety and Health

Duration of training course: 2 training days + 1 examination day
Fees per person: 420 USD

Fees per person certification: 140 USD